From its updated safety webpage, GE Aerospace has released a series of insightful videos demonstrating how its latest inspection tools are reinforcing the company’s longstanding mission: to “bring them home safely.” These technologies represent a significant leap forward in proactive safety and quality assurance across an engine’s life cycle.

“GE Aerospace has made a big investment in digitising and automating inspection,” said Nicole Jenkins, Chief Manufacturing Engineer for Maintenance, Repair, and Overhaul (MRO). “It’s really an investment in proactive safety, especially since it enables us to deploy technology that helps maintain quality throughout an engine’s entire life.”

Innovation at Every Stage

In the Shop:
During the manufacturing process, GE technicians use ultrasonic inspection to identify hidden anomalies within engine components. The method involves immersing parts in water, pulsing them with high-frequency sound waves, and analysing the resulting reflections for signs of internal irregularities. This meticulous attention to early-stage quality helps ensure long-term reliability.

On the Wing:
Once engines are installed and operational, GE turns to its AI-powered Blade Inspection Tool (BIT). This camera system is anchored in place to inspect rotating high-pressure turbine blades. The BIT indexes each blade, allowing technicians to capture detailed imagery, assess serviceability, and troubleshoot early signs of wear — all without removing the engine from the aircraft.

Off the Wing:
When engines are removed for scheduled maintenance, precision is elevated by AI-guided white light robotic inspection. Two articulated robots equipped with optical scanners glide over components, capturing intricate surface data. The system creates a digital record with unmatched consistency, accuracy, and speed — ensuring no defect goes unnoticed.

Safety Through Leadership

GE Aerospace’s commitment to aviation safety extends beyond innovation in inspection. It was the first engine manufacturer to have its Safety Management System (SMS) accepted by the FAA, over a decade ahead of proposed regulations. Furthermore, the company helped found the Aviation Supply Chain Integrity Coalition in 2024, uniting with industry leaders to combat the threat of unauthorised parts.

With these advancements, GE Aerospace continues to set the benchmark for safety, quality, and customer support — reinforcing its role as a technology leader in the skies and on the ground. 

Watch videos of their innovative technology here:

Safe at Home and in the Air: Three Innovative Inspection Technologies GE Aerospace Uses During an Engine’s Life | GE Aerospace News